{"id":45702,"date":"2025-03-31T14:14:42","date_gmt":"2025-03-31T14:14:42","guid":{"rendered":"https:\/\/teeptrak.com\/?page_id=45702"},"modified":"2026-06-19T07:59:04","modified_gmt":"2026-06-19T07:59:04","slug":"faq","status":"publish","type":"page","link":"https:\/\/www.teepchina.com\/en\/faq\/","title":{"rendered":"FAQ"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243;][et_pb_row _builder_version=&#8221;4.16&#8243;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243;][et_pb_code _builder_version=&#8221;4.16&#8243;]<\/p>\n<div id=\"tt-faq\" lang=\"fr\">\n<style>#tt-faq *{box-sizing:border-box}#tt-faq{--red:#EB352C;--accent:#FF674C;--ink:#1d2127;--ink2:#3a4049;--muted:#6b7280;--line:#e9ebee;--bg:#ffffff;--soft:#f6f7f9;--soft2:#fbfbfc;font-family:'Inter',-apple-system,BlinkMacSystemFont,'Segoe UI',Roboto,Helvetica,Arial,sans-serif;color:var(--ink2);line-height:1.6;max-width:1080px;margin:0 auto;padding:8px 20px 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28px;border-radius:20px;background:linear-gradient(135deg,#1d2127,#2b313b);color:#fff}#tt-faq .tt-final h3{font-size:25px;margin:0 0 10px;color:#fff;font-weight:800;letter-spacing:-.01em}#tt-faq .tt-final p{margin:0 auto 22px;max-width:520px;color:#c7ccd4;font-size:15.5px}#tt-faq .tt-btn{display:inline-flex;align-items:center;gap:9px;background:linear-gradient(135deg,#EB352C,#FF674C);color:#fff;padding:15px 30px;border-radius:12px;font-weight:700;font-size:15.5px;text-decoration:none;box-shadow:0 8px 22px rgba(235,53,44,.32);transition:transform .15s,box-shadow .15s}#tt-faq .tt-btn:hover{transform:translateY(-2px);box-shadow:0 12px 28px rgba(235,53,44,.42)}#tt-faq .tt-btn svg{width:18px;height:18px}@media(max-width:760px){#tt-faq{padding:6px 15px 48px}#tt-faq .tt-cta{grid-template-columns:1fr}#tt-faq .tt-q{padding:17px 17px;font-size:15.5px}#tt-faq .tt-a-in{padding:0 17px 18px}#tt-faq .tt-cat-h h2{font-size:19px}}<\/style>\n<div class=\"tt-hero\"><span class=\"tt-ey\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.4\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><circle cx=\"11\" cy=\"11\" r=\"7\"><\/circle><path d=\"m20 20-3.2-3.2\"><\/path><\/svg> Help center<\/span><\/p>\n<h1>Frequently asked questions<\/h1>\n<pee class=\"tt-sub\">Everything you need to know about OEE, real-time production monitoring and TeepTrak solutions. Clear, verified and actionable answers.<\/pee>\n<div class=\"tt-search\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><circle cx=\"11\" cy=\"11\" r=\"7\"><\/circle><path d=\"m20 20-3.2-3.2\"><\/path><\/svg><input type=\"text\" class=\"tt-srch\" placeholder=\"Search a question, e.g. OEE, downtime, MES, ROI\" aria-label=\"Rechercher une question (TRS, MES, ROI, installation...)\"><\/div>\n<\/div>\n<nav class=\"tt-nav\" aria-label=\"FAQ categories\"><a class=\"tt-pill\" data-t=\"cat-basics\" href=\"#cat-basics\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><circle cx=\"12\" cy=\"12\" r=\"9\"><\/circle><path d=\"M9.1 9a3 3 0 0 1 5.8 1c0 2-3 2.5-3 4\"><\/path><path d=\"M12 17h.01\"><\/path><\/svg><span>Basics &amp; definitions<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-calc\" href=\"#cat-calc\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><rect x=\"4\" y=\"3\" width=\"16\" height=\"18\" rx=\"2\"><\/rect><path d=\"M8 7h8M8 11h2M8 15h2M14 11v6\"><\/path><\/svg><span>Calculation &amp; standards<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-improve\" href=\"#cat-improve\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M3 17l6-6 4 4 7-8\"><\/path><path d=\"M21 7v5h-5\"><\/path><\/svg><span>Improving OEE<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-tech\" href=\"#cat-tech\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><rect x=\"4\" y=\"4\" width=\"16\" height=\"12\" rx=\"2\"><\/rect><path d=\"M8 20h8M12 16v4M9 8h6M9 11h4\"><\/path><\/svg><span>Real-time tracking &amp; technology<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-integration\" href=\"#cat-integration\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><rect x=\"3\" y=\"8\" width=\"7\" height=\"8\" rx=\"1.5\"><\/rect><rect x=\"14\" y=\"3\" width=\"7\" height=\"7\" rx=\"1.5\"><\/rect><rect x=\"14\" y=\"14\" width=\"7\" height=\"7\" rx=\"1.5\"><\/rect><path d=\"M10 12h2.5M12.5 12V6.5H14M12.5 12v5.5H14\"><\/path><\/svg><span>MES, ERP &amp; API integration<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-products\" href=\"#cat-products\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M12 3l8 4.5v9L12 21l-8-4.5v-9L12 3z\"><\/path><path d=\"M12 12l8-4.5M12 12v9M12 12L4 7.5\"><\/path><\/svg><span>Our products<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-roi\" href=\"#cat-roi\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><circle cx=\"12\" cy=\"12\" r=\"9\"><\/circle><path d=\"M12 7v10M9.5 9.2A2.4 2.4 0 0 1 12 8c1.6 0 2.4 1 2.4 1.8 0 2.2-4.8 1.4-4.8 3.6 0 .9.9 1.8 2.4 1.8a2.5 2.5 0 0 0 2.5-1.2\"><\/path><\/svg><span>ROI &amp; profitability<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-industries\" href=\"#cat-industries\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M3 20h18M5 20V9l5 3V9l5 3V6l4 2v12\"><\/path><\/svg><span>Industries &amp; compliance<\/span><\/a><a class=\"tt-pill\" data-t=\"cat-security\" href=\"#cat-security\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M12 3l7 3v5c0 4.5-3 8-7 10-4-2-7-5.5-7-10V6l7-3z\"><\/path><path d=\"M9.5 12l1.8 1.8 3.2-3.6\"><\/path><\/svg><span>Security &amp; data<\/span><\/a><\/nav>\n<div class=\"tt-nores\">No question matches your search. Try another term or contact our experts.<\/div>\n<section class=\"tt-cat\" id=\"cat-basics\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><circle cx=\"12\" cy=\"12\" r=\"9\"><\/circle><path d=\"M9.1 9a3 3 0 0 1 5.8 1c0 2-3 2.5-3 4\"><\/path><path d=\"M12 17h.01\"><\/path><\/svg><\/div>\n<div>\n<h2>Basics &amp; definitions<\/h2>\n<pee>OEE, its components and core industrial vocabulary<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is OEE (Overall Equipment Effectiveness)?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">OEE is the benchmark metric that measures the real effectiveness of a production line or machine. It combines three factors, <strong>availability<\/strong>, <strong>performance<\/strong> and <strong>quality<\/strong>, into a single percentage that expresses how much of your time is genuinely productive. Our <a href=\"https:\/\/www.teepchina.com\/en\/oee-complete-guide\/\">complete OEE guide<\/a> breaks down each component in detail.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What are the three components of OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">OEE is built from three rates multiplied together. <strong>Availability<\/strong> measures run time against required time, <strong>performance<\/strong> compares the actual rate to the theoretical rate, and <strong>quality<\/strong> relates good parts to total parts produced. Acting on any one of these three levers raises overall OEE.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is a good OEE in manufacturing?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">An OEE of <strong>85%<\/strong> is considered world-class for discrete production. The real average across factories often sits between 45% and 65%, which leaves significant room for improvement. The goal is not an absolute figure but steady, measured progress from your own starting point.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the difference between OEE, OOE and TEEP?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">These three metrics differ by the time base they use. <strong>OEE<\/strong> relates productive time to planned production time, <strong>OOE<\/strong> (Overall Operations Effectiveness) factors in all scheduled time, and <strong>TEEP<\/strong> (Total Effective Equipment Performance) measures against the full calendar (24\/7). OEE remains the most common metric for steering a line day to day.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is real-time production monitoring?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Real-time production monitoring means automatically collecting machine data (rate, stops, scrap) to the second, with no manual entry. Operators and managers see the true state of every line continuously, so they can react to losses as they happen rather than after the fact. It is the foundation of any OEE improvement program.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the IIoT (Industrial Internet of Things)?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The IIoT refers to connecting production equipment to a network so it automatically reports its data. In practice, sensors and connected boxes turn isolated machines into usable real-time data sources. TeepTrak applies the IIoT to performance monitoring in a <strong>plug-and-play<\/strong> way, with no PLC or heavy integration required.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is a micro-stop and why is it so critical?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">A micro-stop is a brief interruption, often under a few minutes, that goes unnoticed during a manual reading. Added up, these micro-stops frequently account for a large share of OEE losses. At <strong>Hutchinson<\/strong>, they made up close to a third of the OEE gap, invisible until second-by-second sensor measurement revealed them.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is production digitalization?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Production digitalization means replacing paper logs and spreadsheets with automatic, centralized collection of shop-floor data. It delivers a reliable, shared view of performance, a prerequisite for any effective continuous improvement or Lean program. It is often the first concrete step toward <strong>Industry 4.0<\/strong>.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is condition-based maintenance?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Condition-based maintenance triggers interventions based on the real state of equipment rather than a fixed schedule. By continuously tracking stops, rates and machine signals, you can anticipate drifts before a breakdown occurs. This reduces unplanned downtime and extends line availability.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the difference between planned and unplanned downtime?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Planned downtime is scheduled (maintenance, changeover, breaks), while unplanned downtime is unexpected (breakdown, material shortage, adjustment). Only unplanned downtime directly penalizes availability in the OEE calculation. Clearly distinguishing the two is essential to target the right actions.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is Lean Manufacturing and how does it relate to OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Lean Manufacturing aims to eliminate waste so you produce more with less. OEE is its key metric: it makes the availability, speed and quality losses that Lean targets visible and quantifiable. Without a reliable OEE measure, a Lean program advances blindly.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is TPM (Total Productive Maintenance)?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">TPM is an approach that involves both operators and maintenance teams in keeping equipment reliable and well maintained. OEE serves as its central metric for tracking gains. Automated monitoring provides the objective data needed to steer a TPM initiative.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What are the Six Big Losses?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The <strong>Six Big Losses<\/strong>, formalized by Nakajima in 1988, group OEE losses into six families: breakdowns, setup and adjustments, micro-stops, reduced speed, process defects and startup losses. Each loss maps back to one of the three OEE components. It is a powerful framework for prioritizing improvement actions.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does OEE apply to continuous processes as well as discrete lines?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. For discrete manufacturing (counted parts), OEE is calculated on the number of good parts. For continuous or batch processes (chemicals, liquid food and beverage), you reason in terms of throughput, volume or time. <a href=\"https:\/\/www.teepchina.com\/en\/processtrak-industrial-process-tracking\/\">ProcessTrak<\/a> is designed to monitor these continuous processes.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-calc\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><rect x=\"4\" y=\"3\" width=\"16\" height=\"18\" rx=\"2\"><\/rect><path d=\"M8 7h8M8 11h2M8 15h2M14 11v6\"><\/path><\/svg><\/div>\n<div>\n<h2>Calculation &amp; standards<\/h2>\n<pee>Formulas, ISO 22400-2 and the Six Big Losses<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is OEE calculated?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">OEE is calculated by multiplying its three components: <strong>OEE = Availability x Performance x Quality<\/strong>. For example, 90% availability, 95% performance and 99% quality give an OEE of 84.6%. Our <a href=\"https:\/\/www.teepchina.com\/en\/calculate-your-roi\/\">calculator<\/a> and our <a href=\"https:\/\/www.teepchina.com\/en\/oee-complete-guide\/\">OEE guide<\/a> walk through this calculation step by step.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is availability calculated?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Availability is the ratio of actual run time to required time (operating time minus planned stops). Formula: <strong>Availability = Run time \/ Required time<\/strong>. It drops with every breakdown, changeover or unplanned material shortage.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is performance (speed rate) calculated?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Performance compares actual output to what the machine should have produced at its nominal rate during run time. Formula: <strong>Performance = Actual rate \/ Theoretical rate<\/strong>. Micro-stops and slow cycles are the main factors that erode it.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is the quality rate calculated?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The quality rate relates good parts to the total number of parts produced. Formula: <strong>Quality = Good parts \/ Total parts produced<\/strong>. Scrap, rework and startup losses all pull it down.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the ISO 22400-2 standard?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><strong>ISO 22400-2<\/strong> defines the key performance indicators (KPIs) for manufacturing operations management, including OEE. It provides an international, standardized framework for calculating and comparing performance. TeepTrak aligns its calculations with this reference.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is there an official standard for OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. The international reference is <strong>ISO 22400-2<\/strong>, which standardizes the definitions of manufacturing KPIs, including the time states used to compute OEE. Following a common standard ensures OEE is calculated consistently across machines and sites. TeepTrak builds its calculations on these standardized definitions.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What are the Six Big Losses in the OEE calculation?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The Six Big Losses model, formalized by Nakajima in 1988, classifies OEE losses into six categories: breakdowns, setup and adjustments, micro-stops, reduced speed, process defects and startup losses. Each loss attaches to one of the three OEE components. It is a powerful analytical framework for prioritizing actions.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What OEE level do I need to start improving?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">There is no minimum threshold: what matters is measuring your real current OEE, which serves as your baseline. Many factories discover a starting point lower than they expected, because manual readings miss micro-stops. A reliable automatic measurement immediately reveals the first pockets of gain.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Why is a manually measured OEE often wrong?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Manual readings systematically underestimate losses: micro-stops are not recorded, causes are approximate and data entry is delayed. The reported OEE then looks better than reality. Second-by-second sensor measurement corrects this bias and reveals the true improvement levers.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I set a realistic OEE target?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Start from your measured OEE, identify the weakest component (availability, performance or quality), and set a step-by-step improvement target. Aiming for a few points of gain each quarter is more effective than a distant overall goal. Real-time monitoring lets you check progress against targets day by day.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can OEE exceed 100%?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">No. An OEE above 100% signals a configuration error, most often an underestimated theoretical rate. The right reflex is to review the machine&#8217;s nominal reference rate. An automated calculation prevents these inconsistencies.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Should planned stops be included in the calculation?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Planned stops (breaks, preventive maintenance, no demand) are removed from required time and therefore do not penalize OEE. They are, however, captured by broader metrics that measure use of total scheduled time. Clearly separating required time from operating time is essential.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the difference between yield and OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Material yield or the yield of a single step measures only one aspect, whereas OEE aggregates availability, performance and quality into a single overall effectiveness metric. OEE therefore gives a complete view of an asset&#8217;s efficiency. That is why it serves as the benchmark steering metric.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I compare OEE across multiple lines or sites?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">A reliable comparison requires consistent time and rate definitions, aligned with a standard such as <strong>ISO 22400-2<\/strong>. TeepTrak standardizes collection and calculation, which makes OEE comparable across lines, workshops and plants. Multi-site leaders gain an objective internal benchmark as a result.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-improve\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M3 17l6-6 4 4 7-8\"><\/path><path d=\"M21 7v5h-5\"><\/path><\/svg><\/div>\n<div>\n<h2>Improving OEE<\/h2>\n<pee>Downtime, micro-stops, changeover\/SMED and root cause analysis<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I actually improve my OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">You improve OEE by acting on its weakest component, identified from reliable data. That means reducing downtime, tackling micro-stops, optimizing changeovers (SMED) and controlling quality. The first step is always to measure precisely so you target the right levers.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I reduce unplanned downtime?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">First, make every stop visible with its exact cause, then analyze the most frequent or longest causes. The real-time monitoring in <a href=\"https:\/\/www.teepchina.com\/en\/perftrak\/\">PerfTrak<\/a> automatically timestamps and categorizes stops. Teams can then prioritize action on the downtime that hurts most.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is SMED and how does it shorten changeovers?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">SMED (Single-Minute Exchange of Die) is a method for reducing changeover and tool-change times. It works by moving as many operations as possible outside the machine stop. At <strong>Nutriset<\/strong>, tackling changeovers with SMED helped cut changeover time and gain 18 OEE points in four weeks.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I tackle micro-stops?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Micro-stops can only be addressed once they are measured: their short duration makes them invisible to manual readings. Second-by-second sensor measurement reveals their frequency and location. You then act on the recurring causes (jams, sensors, adjustments) to recover performance.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is root cause analysis?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Root cause analysis aims to trace a problem back to its true origin rather than treating its symptoms. Precise, categorized stop data feeds methods such as the 5 Whys or Ishikawa diagrams. TeepTrak supplies the factual history these analyses need.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I involve operators in improving OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Operators get on board when they see the concrete value of the data and can qualify stops themselves through a simple interface. Shop-floor screens (andon) showing the target versus actual in real time strengthen engagement. <a href=\"https:\/\/www.teepchina.com\/en\/monitor-industrial-kpis\/\">MoniTrak<\/a> makes these indicators visible right on the line.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is an andon system and what is it for?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">An andon is a visual display that signals a line&#8217;s status in real time and raises an alert when there is a problem. It speeds up team response and makes performance transparent to everyone. MoniTrak turns any screen into an andon connected to TeepTrak data.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How many OEE points can I expect to gain?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Gains depend on the starting point, but improvements of 10 to 30 points are documented on lightly instrumented lines. <strong>Hutchinson<\/strong> went from 42% to 75% OEE, a gain of 33 points, across 40 sites. Nutriset gained 18 points in four weeks on a packaging line.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How quickly do the first OEE gains appear?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The first pockets of loss surface within the first days of measurement, because micro-stops and hidden causes become visible immediately. Concrete gains are often achieved within a few weeks. <strong>Nutriset<\/strong> documented 18 points gained in just four weeks.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I prioritize improvement actions?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">You prioritize by ranking losses by impact, using a Pareto chart of stop causes and speed drops. This focuses effort on the 20% of causes that drive 80% of the losses. TeepTrak generates these rankings automatically from real data.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does OEE tracking help reduce energy consumption?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Indirectly, yes: fewer stops and less scrap mean less energy wasted per unit produced. Tracking performance also highlights equipment running idle or over-consuming. Some plants pair this data with energy monitoring to support their decarbonization goals.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I sustain OEE gains over time?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Gains are sustained through daily management: short interval reviews, visible targets and real-time gap tracking. Without continuous measurement, old losses gradually creep back. The TeepTrak dashboard anchors performance in your teams&#8217; everyday routine.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-tech\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><rect x=\"4\" y=\"4\" width=\"16\" height=\"12\" rx=\"2\"><\/rect><path d=\"M8 20h8M12 16v4M9 8h6M9 11h4\"><\/path><\/svg><\/div>\n<div>\n<h2>Real-time tracking &amp; technology<\/h2>\n<pee>IIoT, sensors, installation and compatibility<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak compatible with my existing machines?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. TeepTrak is designed to install on <strong>100% of machines<\/strong>, whatever their age, brand or level of automation, with no heavy modification. Non-intrusive sensors let you equip both legacy machines and recent lines. This is one of the main advantages of our plug-and-play approach.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How long does installation and commissioning take?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Installation is fast: a TeepTrak box can be <strong>up and running in under one hour<\/strong> and start collecting usable data. No work on the PLC or reprogramming is needed in most cases. You get your first OEE indicators on the very day of installation.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do I need a PLC to use TeepTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">No. TeepTrak can run without access to the PLC, using external sensors that detect cycles and stops. When a PLC or signal is available, we can also connect to it for finer detail. This flexibility lets you equip any kind of machine fleet.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is data collected by the sensors?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Sensors detect machine cycles, rates and stops, then a connected box transmits this data to the platform to the second. Detection is non-intrusive and does not disrupt production. This fine-grained measurement is what makes it possible to capture micro-stops.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak work without a permanent internet connection?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. The boxes can run on a local network and buffer data during an outage, with no loss. Synchronization resumes automatically when the connection is restored. This guarantees continuous measurement even in poorly covered workshops.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What are the technical prerequisites to install TeepTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The prerequisites are minimal: a power supply and network access to report the data. Our turnkey solutions are designed to be installed even without advanced technical skills. Our teams support the analysis of your infrastructure to ensure optimal installation.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do I need a dedicated IT person to deploy TeepTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">No, deployment does not require a dedicated IT team. Installation is deliberately simple and can be carried out by your production teams with our support. This is a major difference from traditional MES projects, which are often heavy on the IT side.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do operators have to enter data manually?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Collection of rates and stops is automatic, with no data entry. Operators only step in to qualify the cause of a stop through a simple touchscreen interface, which enriches the analysis. This split keeps the workload low while improving data accuracy.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>On which devices can I view the dashboards?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">TeepTrak dashboards are accessible from a web browser on computer, tablet or smartphone, as well as on shop-floor screens. Each profile (operator, manager, leadership) sees the views suited to their needs. Data is therefore available everywhere, in real time.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak use artificial intelligence?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, as a complement to real-time monitoring. Our <a href=\"https:\/\/www.teepchina.com\/en\/machine-learning-anomaly-detection\/\">Machine Learning<\/a> module mines historical data to detect patterns, anticipate drifts and support decisions. AI enriches the reliable data collected, it never replaces it.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How many machines or lines can I connect?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">There is no practical limit: TeepTrak scales from a single pilot machine to hundreds of lines across multiple sites. The architecture is modular and grows at the pace of your needs. <strong>Hutchinson<\/strong> runs the solution across 40 sites in 12 countries.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can I start with a single pilot line?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, and it is often recommended. A pilot on one line proves the value quickly, lets you refine usage and builds the business case before a wider rollout. The simplicity of installation makes this start very fast.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-integration\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><rect x=\"3\" y=\"8\" width=\"7\" height=\"8\" rx=\"1.5\"><\/rect><rect x=\"14\" y=\"3\" width=\"7\" height=\"7\" rx=\"1.5\"><\/rect><rect x=\"14\" y=\"14\" width=\"7\" height=\"7\" rx=\"1.5\"><\/rect><path d=\"M10 12h2.5M12.5 12V6.5H14M12.5 12v5.5H14\"><\/path><\/svg><\/div>\n<div>\n<h2>MES, ERP &amp; API integration<\/h2>\n<pee>MES, OPC UA, ERP, CMMS and Power BI<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the difference between an MES and an OEE tracking solution?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">An <strong>MES<\/strong> (Manufacturing Execution System) is a broad system that handles scheduling, traceability, quality and execution, often long and costly to deploy. An OEE tracking solution like TeepTrak focuses on real-time performance measurement and installs in a matter of hours. The two are complementary: TeepTrak can feed reliable performance data into an MES.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can TeepTrak replace an MES?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">For performance tracking and OEE improvement, TeepTrak delivers most of the benefits without the complexity of a full MES. Many manufacturers start with TeepTrak to get fast results, then decide whether a broader MES is needed. TeepTrak can also coexist with and enrich an existing MES.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak compatible with my ERP or MES?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Our modules integrate with most ERP, MES, CMMS, Power BI and other market applications for centralized data management, including SAP and Oracle. Performance data flows automatically into your existing systems. This avoids double entry and makes your indicators more reliable.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do you offer an API for integration?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, TeepTrak provides dedicated APIs to exchange data with your existing systems. You can export OEE, stops and volumes to an ERP, a data lake or a BI tool. Integration stays simple and well documented.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is OPC UA and is it supported?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><strong>OPC UA<\/strong> is an industrial data-exchange standard that communicates with modern PLCs and equipment. TeepTrak offers a <a href=\"https:\/\/www.teepchina.com\/en\/oee-perftrak-opc-ua\/\">PerfTrak OPC UA<\/a> variant to collect data directly via this protocol. It is ideal for fleets that are already instrumented and standardized.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can I connect TeepTrak to Power BI or a BI tool?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. TeepTrak data can be exposed to <strong>Power BI<\/strong> or other business intelligence tools for tailored dashboards. You can combine machine performance with your other enterprise indicators. The data stays consistent and up to date.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak integrate with a CMMS?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. The stop events and machine signals reported by TeepTrak can feed a <strong>CMMS<\/strong> to trigger or prioritize maintenance interventions. This brings performance tracking and maintenance management closer together. The result is better equipment availability.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is data exchanged with my systems?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Exchange happens via API, structured exports or industrial protocols such as OPC UA, depending on your architecture. We adapt the integration mode to your existing environment. The goal is smooth, automatic data flow with no re-keying.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do I need to change my network infrastructure to integrate TeepTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">In most cases, no: TeepTrak adapts to your existing network with limited requirements. Our teams analyze your infrastructure to define the most suitable and secure reporting mode. Integration is designed to be as non-intrusive as possible.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can TeepTrak aggregate several sites into a single view?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. The platform consolidates indicators from multiple lines and plants into multi-site dashboards. Industrial leaders can compare performance and spread best practices. Standardized calculation makes these comparisons reliable.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can data be exported for my own analyses?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. You can export your OEE, downtime and production data through the API or dedicated exports. Your teams remain free to reprocess it in their own tools. Your data belongs to you and stays accessible.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How long does a TeepTrak integration project take?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Basic monitoring is live within hours, and integrations to ERP, MES or BI are then rolled out in stages. This progressive approach avoids long, risky projects. You get value before the advanced integrations are even finished.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-products\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M12 3l8 4.5v9L12 21l-8-4.5v-9L12 3z\"><\/path><path d=\"M12 12l8-4.5M12 12v9M12 12L4 7.5\"><\/path><\/svg><\/div>\n<div>\n<h2>Our products<\/h2>\n<pee>PerfTrak, QualTrak, PaceTrak, ProcessTrak, MoniTrak<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is PerfTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><a href=\"https:\/\/www.teepchina.com\/en\/perftrak\/\">PerfTrak<\/a> is TeepTrak&#8217;s solution for real-time performance monitoring and OEE calculation. It automatically measures availability, performance and quality, and categorizes stops to reveal losses. It is the ideal starting point for an OEE improvement program.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is QualTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><a href=\"https:\/\/www.teepchina.com\/en\/digitize-industrial-quality-controls\/\">QualTrak<\/a> digitizes quality controls right on the production line. It replaces paper sheets with guided, traceable checks and links quality directly to OEE. Non-conformities are detected and documented earlier.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is PaceTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><a href=\"https:\/\/www.teepchina.com\/en\/pacetrak\/\">PaceTrak<\/a> tracks the performance of manual workstations and tasks, where there is no machine to instrument. It measures the cycle times and durations of manual operations to balance and optimize work. It is the answer for labor-intensive workshops.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is ProcessTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><a href=\"https:\/\/www.teepchina.com\/en\/processtrak-industrial-process-tracking\/\">ProcessTrak<\/a> is dedicated to monitoring continuous and batch processes, such as in chemicals or liquid food and beverage. It adapts OEE logic to throughput and volumes rather than individual parts. It gives a fine-grained view of continuous-process efficiency.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is MoniTrak?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><a href=\"https:\/\/www.teepchina.com\/en\/monitor-industrial-kpis\/\">MoniTrak<\/a> displays industrial KPIs in real time on shop-floor screens. It turns any screen into a connected andon that shows target versus actual to every team. Performance becomes visible and shared on the floor.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What does the TeepTrak Machine Learning module add?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The <a href=\"https:\/\/www.teepchina.com\/en\/machine-learning-anomaly-detection\/\">Machine Learning<\/a> module mines historical data to detect patterns and anticipate performance drifts. It supports decisions by surfacing correlations that are hard to spot manually. It adds to the monitoring solutions to take analysis further.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is PerfTrak OPC UA?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><a href=\"https:\/\/www.teepchina.com\/en\/oee-perftrak-opc-ua\/\">PerfTrak OPC UA<\/a> is the variant of PerfTrak that collects data via the industrial <strong>OPC UA<\/strong> standard. It suits fleets already instrumented and standardized around this protocol. You get TeepTrak OEE tracking with no extra sensor when the data already exists.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Which TeepTrak solution should I start with?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">For most manufacturers, PerfTrak is the natural entry point to measure and improve OEE. You then add QualTrak for quality, PaceTrak for manual workstations or ProcessTrak for continuous processes. Explore the full range on our <a href=\"https:\/\/www.teepchina.com\/en\/solutions\/\">solutions<\/a> page.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do TeepTrak products work together?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. PerfTrak, QualTrak, PaceTrak, ProcessTrak and MoniTrak share the same platform and the same data. You can combine them to cover performance, quality, manual tasks and display in one consistent whole. Deployment stays modular, module by module.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can I use just one TeepTrak module?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Each solution is standalone and delivers value on its own, for example PerfTrak for OEE tracking alone. You add other modules at the right time, without deploying everything at once. This modularity keeps both investment and change management under control.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak offer a display for shop-floor teams?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, that is the role of MoniTrak, which broadcasts indicators on shop-floor screens. Operators continuously see the target, rate and performance. This shared visibility supports team management and engagement.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak handle quality as well as performance?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, through QualTrak, which digitizes quality controls and links them to OEE. Quality is no longer tracked separately: it becomes a component steered in real time alongside performance. You detect and correct drifts earlier.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak suitable for highly manual workshops?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, thanks to PaceTrak, designed for manual workstations and tasks with no machine to instrument. It measures cycle and operation times to balance workstations and reveal losses. It is the right solution for activities with a strong human component.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is there an ROI calculator to estimate the gains?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Our <a href=\"https:\/\/www.teepchina.com\/en\/calculate-your-roi\/\">ROI calculator<\/a> estimates the potential return on investment of digitizing your production monitoring in a few clicks. You get an order of magnitude of the gains before any commitment. It is a good starting point to build your business case.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-roi\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><circle cx=\"12\" cy=\"12\" r=\"9\"><\/circle><path d=\"M12 7v10M9.5 9.2A2.4 2.4 0 0 1 12 8c1.6 0 2.4 1 2.4 1.8 0 2.2-4.8 1.4-4.8 3.6 0 .9.9 1.8 2.4 1.8a2.5 2.5 0 0 0 2.5-1.2\"><\/path><\/svg><\/div>\n<div>\n<h2>ROI &amp; profitability<\/h2>\n<pee>Return on investment, gains and case studies<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What is the return on investment of an OEE tracking solution?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">The return on investment of an OEE tracking solution is most often between <strong>3 and 12 months<\/strong>. It comes from capacity gains, reduced downtime and less scrap, with no machine investment. Our <a href=\"https:\/\/www.teepchina.com\/en\/calculate-your-roi\/\">ROI calculator<\/a> lets you estimate this return for your own case.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How is the ROI of a TeepTrak project calculated?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">You compare the expected gains (OEE points recovered, extra capacity, lower scrap) to the cost of the solution. A few OEE points on a bottleneck line are often enough to pay back the project quickly. The more critical the instrumented line, the faster the ROI.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What concrete results has TeepTrak delivered?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\"><strong>Hutchinson<\/strong>, a tier-1 automotive supplier, went from 42% to 75% OEE across 40 sites in 12 countries. <strong>Nutriset<\/strong> gained 18 OEE points in four weeks on a packaging line, with a return on investment of under one month. These are verified customer results.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Do I need to buy new machines to gain OEE?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">No, and that is the whole point: OEE tracking reveals the hidden capacity of your current machines. You recover productive time by removing losses, without buying equipment. It is often a factory&#8217;s best investment in terms of gain per cost.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does OEE tracking increase production capacity?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Every OEE point recovered equals capacity gained on machines already in place. On a bottleneck line, this can avoid or postpone an expansion investment. The freed capacity translates directly into potential revenue.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How long before TeepTrak pays for itself?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Payback typically occurs within a few months, in a range of <strong>3 to 12 months<\/strong> depending on the context. In very favorable cases, such as <strong>Nutriset<\/strong>, the return on investment was under one month. The speed of installation accelerates the return accordingly.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How do I justify the investment to management?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Rely on the measured OEE, the quantified losses and the recoverable capacity, translated into financial value. A pilot on a critical line provides concrete proof and a real ROI calculation. Our <a href=\"https:\/\/www.teepchina.com\/en\/calculate-your-roi\/\">calculator<\/a> and our <a href=\"https:\/\/www.teepchina.com\/en\/our-customers\/\">customer stories<\/a> support this case.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does ROI depend on the size of the factory?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">ROI depends mainly on how critical the instrumented lines are and the scale of the initial losses, more than on size. An SME and a large group alike can achieve fast returns. Modular deployment lets you align investment with the expected value.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Are OEE gains sustainable over time?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes, provided you maintain daily management backed by real-time data. Short interval reviews and visible targets anchor the gains over the long term. Without continuous measurement, losses tend to reappear.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Where can I find quantified examples of customer results?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Our <a href=\"https:\/\/www.teepchina.com\/en\/our-customers\/\">customer stories<\/a> detail the context, actions and results achieved by our clients. You will find documented OEE improvements by sector. It is a useful basis for estimating your own potential.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-industries\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M3 20h18M5 20V9l5 3V9l5 3V6l4 2v12\"><\/path><\/svg><\/div>\n<div>\n<h2>Industries &amp; compliance<\/h2>\n<pee>Automotive, food &amp; beverage, pharma, aerospace<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak suitable for the automotive industry?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Automotive, demanding on both rate and quality, gains strongly from real-time OEE tracking. <strong>Hutchinson<\/strong>, a tier-1 supplier, went from 42% to 75% OEE across 40 sites. Explore the <a href=\"https:\/\/www.teepchina.com\/en\/industries\/automotive-mobility\/\">Automotive &amp; Mobility<\/a> sector.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak suited to food and beverage?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Food and beverage combines fast lines, frequent changeovers and hygiene requirements, where OEE tracking reveals significant gains. <strong>Nutriset<\/strong> gained 18 points in four weeks by tackling changeovers. See the <a href=\"https:\/\/www.teepchina.com\/en\/industries\/food-beverage\/\">Food &amp; Beverage<\/a> sector.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak meet the needs of pharma and medical?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Pharmaceuticals, cosmetics and medical require traceability and process control, which QualTrak and PerfTrak reinforce. Real-time tracking reliably documents performance and quality. See the <a href=\"https:\/\/www.teepchina.com\/en\/industries\/pharmaceutical-cosmetics-medical\/\">Pharma, Cosmetics &amp; Medical<\/a> sector.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak suitable for aerospace, defense and naval?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. These high-value, small-batch sectors benefit from precise tracking of availability and operation times. Measurement reveals losses on costly assets such as CNC machines. See the <a href=\"https:\/\/www.teepchina.com\/en\/industries\/aerospace-defense-naval\/\">Aerospace, Defense &amp; Naval<\/a> sector.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak used in electronics and electrical?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Electronics, with its fast SMT lines and numerous micro-stops, benefits particularly from second-by-second measurement. Tracking reveals speed losses that are otherwise invisible. See the <a href=\"https:\/\/www.teepchina.com\/en\/industries\/electronics-electrical\/\">Electronics &amp; Electrical<\/a> sector.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak apply to building materials, glass and minerals?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. These process industries, often continuous and energy-intensive, gain from tracking availability and performance continuously. ProcessTrak is suited to these processes. See the <a href=\"https:\/\/www.teepchina.com\/en\/industries\/building-materials-glass-mineral\/\">Building Materials, Glass &amp; Mineral<\/a> sector.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Does TeepTrak help with compliance and traceability?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. By automatically recording performance, stops and quality checks, TeepTrak builds a reliable, timestamped history aligned with <strong>ISO 22400-2<\/strong> and ready for ISO 9001 and customer audits. This traceability supports audits and compliance programs. QualTrak reinforces this on the quality side.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak suitable for SMEs as well as large groups?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Our solutions serve industrial companies of all sizes, from SMEs to large groups, across every sector. Modular deployment adapts to each one&#8217;s budget and maturity. An SME can start on one line, a group across dozens of sites.<\/div>\n<\/div>\n<\/section>\n<section class=\"tt-cat\" id=\"cat-security\">\n<div class=\"tt-cat-h\">\n<div class=\"tt-cat-ic\"><svg viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"1.8\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"M12 3l7 3v5c0 4.5-3 8-7 10-4-2-7-5.5-7-10V6l7-3z\"><\/path><path d=\"M9.5 12l1.8 1.8 3.2-3.6\"><\/path><\/svg><\/div>\n<div>\n<h2>Security &amp; data<\/h2>\n<pee>Hosting, GDPR, encryption and data ownership<\/pee><\/div>\n<\/div>\n<div class=\"tt-list\"><\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>How does TeepTrak ensure data security?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">TeepTrak applies high-level security protocols: data is encrypted and stored on secure servers, in line with the strictest standards. Access is controlled by profiles and permissions. Your production data is protected end to end. Learn more on our <a href=\"https:\/\/www.teepchina.com\/en\/security-trust\/\">Security &amp; Trust<\/a> page.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is TeepTrak GDPR compliant?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. TeepTrak respects the <strong>GDPR<\/strong> framework (and aligns with CCPA) for the data concerned. The solutions are designed to collect mainly machine and performance data, limiting personal data. Our privacy practices govern collection and processing.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Who owns the data that is collected?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Your data belongs to you. TeepTrak collects it and makes it available to you, and you can export it via the API or dedicated exports. You retain control over your industrial data assets.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Where is production data hosted?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Data is hosted on secure servers, with options suited to your localization and compliance requirements. We discuss the architecture best aligned with your security policy. The goal is to balance accessibility and protection.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Is the data encrypted?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Information is encrypted to guarantee its confidentiality, both in transit and at rest. This encryption is part of TeepTrak&#8217;s standard security protocols. It protects your data against any unauthorized access.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can access rights be managed per user?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Yes. Access to dashboards is managed by profiles, with views tailored to each role (operator, manager, leadership). This ensures everyone sees the relevant, authorized information. Access governance stays under your control.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>Can TeepTrak run without sending data to the cloud?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">Depending on your security policy, architectures that limit or control cloud reporting can be studied. The boxes already operate on a local network with data buffering. We adapt the deployment mode to your constraints.<\/div>\n<\/div>\n<div class=\"tt-item\"><button class=\"tt-q\" aria-expanded=\"false\"><span>What guarantees do you offer for sensitive industries (defense, pharma)?<\/span><svg class=\"tt-chev\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.2\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><path d=\"m6 9 6 6 6-6\"><\/path><\/svg><\/button><\/p>\n<div class=\"tt-a\">For sensitive sectors, we adapt the architecture, hosting and access management to your compliance and confidentiality requirements. Data traceability supports regulatory audits. <a href=\"https:\/\/www.teepchina.com\/en\/contact-us\/\">Contact our teams<\/a> to scope these specific needs.<\/div>\n<\/div>\n<\/section>\n<div class=\"tt-cta\">\n<div class=\"tt-card\">\n<h3>Calculate my ROI<\/h3>\n<pee>Estimate in a few clicks the potential return on investment of digitizing your production monitoring.<\/pee><a href=\"https:\/\/www.teepchina.com\/en\/calculate-your-roi\/\">Run the calculation<\/a><\/div>\n<div class=\"tt-card\">\n<h3>OEE: the complete guide<\/h3>\n<pee>Definition, calculation method and best practices: master every aspect of Overall Equipment Effectiveness.<\/pee><a href=\"https:\/\/www.teepchina.com\/en\/oee-complete-guide\/\">Read the guide<\/a><\/div>\n<div class=\"tt-card\">\n<h3>Case studies<\/h3>\n<pee>See how our customers improved their OEE and productivity with TeepTrak solutions.<\/pee><a href=\"https:\/\/www.teepchina.com\/en\/our-customers\/\">Discover<\/a><\/div>\n<\/div>\n<div class=\"tt-final\">\n<h3>Can&#8217;t find your answer?<\/h3>\n<pee>Our industrial performance experts are here to answer your questions and estimate your OEE gain potential.<\/pee><a class=\"tt-btn\" href=\"https:\/\/www.teepchina.com\/en\/contact-us\/\">Contact a TeepTrak expert<\/a><\/div>\n<p><script type=\"application\/ld+json\">{\"@context\":\"https:\/\/schema.org\",\"@type\":\"FAQPage\",\"mainEntity\":[{\"@type\":\"Question\",\"name\":\"What is OEE (Overall Equipment Effectiveness)?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"OEE is the benchmark metric that measures the real effectiveness of a production line or machine. It combines three factors, availability, performance and quality, into a single percentage that expresses how much of your time is genuinely productive. Our complete OEE guide breaks down each component in detail.\"}},{\"@type\":\"Question\",\"name\":\"What are the three components of OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"OEE is built from three rates multiplied together. Availability measures run time against required time, performance compares the actual rate to the theoretical rate, and quality relates good parts to total parts produced. Acting on any one of these three levers raises overall OEE.\"}},{\"@type\":\"Question\",\"name\":\"What is a good OEE in manufacturing?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"An OEE of 85% is considered world-class for discrete production. The real average across factories often sits between 45% and 65%, which leaves significant room for improvement. The goal is not an absolute figure but steady, measured progress from your own starting point.\"}},{\"@type\":\"Question\",\"name\":\"What is the difference between OEE, OOE and TEEP?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"These three metrics differ by the time base they use. OEE relates productive time to planned production time, OOE (Overall Operations Effectiveness) factors in all scheduled time, and TEEP (Total Effective Equipment Performance) measures against the full calendar (24\/7). OEE remains the most common metric for steering a line day to day.\"}},{\"@type\":\"Question\",\"name\":\"What is real-time production monitoring?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Real-time production monitoring means automatically collecting machine data (rate, stops, scrap) to the second, with no manual entry. Operators and managers see the true state of every line continuously, so they can react to losses as they happen rather than after the fact. It is the foundation of any OEE improvement program.\"}},{\"@type\":\"Question\",\"name\":\"What is the IIoT (Industrial Internet of Things)?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The IIoT refers to connecting production equipment to a network so it automatically reports its data. In practice, sensors and connected boxes turn isolated machines into usable real-time data sources. TeepTrak applies the IIoT to performance monitoring in a plug-and-play way, with no PLC or heavy integration required.\"}},{\"@type\":\"Question\",\"name\":\"What is a micro-stop and why is it so critical?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"A micro-stop is a brief interruption, often under a few minutes, that goes unnoticed during a manual reading. Added up, these micro-stops frequently account for a large share of OEE losses. At Hutchinson, they made up close to a third of the OEE gap, invisible until second-by-second sensor measurement revealed them.\"}},{\"@type\":\"Question\",\"name\":\"What is production digitalization?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Production digitalization means replacing paper logs and spreadsheets with automatic, centralized collection of shop-floor data. It delivers a reliable, shared view of performance, a prerequisite for any effective continuous improvement or Lean program. It is often the first concrete step toward Industry 4.0.\"}},{\"@type\":\"Question\",\"name\":\"What is condition-based maintenance?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Condition-based maintenance triggers interventions based on the real state of equipment rather than a fixed schedule. By continuously tracking stops, rates and machine signals, you can anticipate drifts before a breakdown occurs. This reduces unplanned downtime and extends line availability.\"}},{\"@type\":\"Question\",\"name\":\"What is the difference between planned and unplanned downtime?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Planned downtime is scheduled (maintenance, changeover, breaks), while unplanned downtime is unexpected (breakdown, material shortage, adjustment). Only unplanned downtime directly penalizes availability in the OEE calculation. Clearly distinguishing the two is essential to target the right actions.\"}},{\"@type\":\"Question\",\"name\":\"What is Lean Manufacturing and how does it relate to OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Lean Manufacturing aims to eliminate waste so you produce more with less. OEE is its key metric: it makes the availability, speed and quality losses that Lean targets visible and quantifiable. Without a reliable OEE measure, a Lean program advances blindly.\"}},{\"@type\":\"Question\",\"name\":\"What is TPM (Total Productive Maintenance)?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"TPM is an approach that involves both operators and maintenance teams in keeping equipment reliable and well maintained. OEE serves as its central metric for tracking gains. Automated monitoring provides the objective data needed to steer a TPM initiative.\"}},{\"@type\":\"Question\",\"name\":\"What are the Six Big Losses?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The Six Big Losses, formalized by Nakajima in 1988, group OEE losses into six families: breakdowns, setup and adjustments, micro-stops, reduced speed, process defects and startup losses. Each loss maps back to one of the three OEE components. It is a powerful framework for prioritizing improvement actions.\"}},{\"@type\":\"Question\",\"name\":\"Does OEE apply to continuous processes as well as discrete lines?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. For discrete manufacturing (counted parts), OEE is calculated on the number of good parts. For continuous or batch processes (chemicals, liquid food and beverage), you reason in terms of throughput, volume or time. ProcessTrak is designed to monitor these continuous processes.\"}},{\"@type\":\"Question\",\"name\":\"How is OEE calculated?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"OEE is calculated by multiplying its three components: OEE = Availability x Performance x Quality. For example, 90% availability, 95% performance and 99% quality give an OEE of 84.6%. Our calculator and our OEE guide walk through this calculation step by step.\"}},{\"@type\":\"Question\",\"name\":\"How is availability calculated?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Availability is the ratio of actual run time to required time (operating time minus planned stops). Formula: Availability = Run time \/ Required time. It drops with every breakdown, changeover or unplanned material shortage.\"}},{\"@type\":\"Question\",\"name\":\"How is performance (speed rate) calculated?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Performance compares actual output to what the machine should have produced at its nominal rate during run time. Formula: Performance = Actual rate \/ Theoretical rate. Micro-stops and slow cycles are the main factors that erode it.\"}},{\"@type\":\"Question\",\"name\":\"How is the quality rate calculated?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The quality rate relates good parts to the total number of parts produced. Formula: Quality = Good parts \/ Total parts produced. Scrap, rework and startup losses all pull it down.\"}},{\"@type\":\"Question\",\"name\":\"What is the ISO 22400-2 standard?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"ISO 22400-2 defines the key performance indicators (KPIs) for manufacturing operations management, including OEE. It provides an international, standardized framework for calculating and comparing performance. TeepTrak aligns its calculations with this reference.\"}},{\"@type\":\"Question\",\"name\":\"Is there an official standard for OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. The international reference is ISO 22400-2, which standardizes the definitions of manufacturing KPIs, including the time states used to compute OEE. Following a common standard ensures OEE is calculated consistently across machines and sites. TeepTrak builds its calculations on these standardized definitions.\"}},{\"@type\":\"Question\",\"name\":\"What are the Six Big Losses in the OEE calculation?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The Six Big Losses model, formalized by Nakajima in 1988, classifies OEE losses into six categories: breakdowns, setup and adjustments, micro-stops, reduced speed, process defects and startup losses. Each loss attaches to one of the three OEE components. It is a powerful analytical framework for prioritizing actions.\"}},{\"@type\":\"Question\",\"name\":\"What OEE level do I need to start improving?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"There is no minimum threshold: what matters is measuring your real current OEE, which serves as your baseline. Many factories discover a starting point lower than they expected, because manual readings miss micro-stops. A reliable automatic measurement immediately reveals the first pockets of gain.\"}},{\"@type\":\"Question\",\"name\":\"Why is a manually measured OEE often wrong?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Manual readings systematically underestimate losses: micro-stops are not recorded, causes are approximate and data entry is delayed. The reported OEE then looks better than reality. Second-by-second sensor measurement corrects this bias and reveals the true improvement levers.\"}},{\"@type\":\"Question\",\"name\":\"How do I set a realistic OEE target?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Start from your measured OEE, identify the weakest component (availability, performance or quality), and set a step-by-step improvement target. Aiming for a few points of gain each quarter is more effective than a distant overall goal. Real-time monitoring lets you check progress against targets day by day.\"}},{\"@type\":\"Question\",\"name\":\"Can OEE exceed 100%?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"No. An OEE above 100% signals a configuration error, most often an underestimated theoretical rate. The right reflex is to review the machine's nominal reference rate. An automated calculation prevents these inconsistencies.\"}},{\"@type\":\"Question\",\"name\":\"Should planned stops be included in the calculation?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Planned stops (breaks, preventive maintenance, no demand) are removed from required time and therefore do not penalize OEE. They are, however, captured by broader metrics that measure use of total scheduled time. Clearly separating required time from operating time is essential.\"}},{\"@type\":\"Question\",\"name\":\"What is the difference between yield and OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Material yield or the yield of a single step measures only one aspect, whereas OEE aggregates availability, performance and quality into a single overall effectiveness metric. OEE therefore gives a complete view of an asset's efficiency. That is why it serves as the benchmark steering metric.\"}},{\"@type\":\"Question\",\"name\":\"How do I compare OEE across multiple lines or sites?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"A reliable comparison requires consistent time and rate definitions, aligned with a standard such as ISO 22400-2. TeepTrak standardizes collection and calculation, which makes OEE comparable across lines, workshops and plants. Multi-site leaders gain an objective internal benchmark as a result.\"}},{\"@type\":\"Question\",\"name\":\"How do I actually improve my OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"You improve OEE by acting on its weakest component, identified from reliable data. That means reducing downtime, tackling micro-stops, optimizing changeovers (SMED) and controlling quality. The first step is always to measure precisely so you target the right levers.\"}},{\"@type\":\"Question\",\"name\":\"How do I reduce unplanned downtime?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"First, make every stop visible with its exact cause, then analyze the most frequent or longest causes. The real-time monitoring in PerfTrak automatically timestamps and categorizes stops. Teams can then prioritize action on the downtime that hurts most.\"}},{\"@type\":\"Question\",\"name\":\"What is SMED and how does it shorten changeovers?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"SMED (Single-Minute Exchange of Die) is a method for reducing changeover and tool-change times. It works by moving as many operations as possible outside the machine stop. At Nutriset, tackling changeovers with SMED helped cut changeover time and gain 18 OEE points in four weeks.\"}},{\"@type\":\"Question\",\"name\":\"How do I tackle micro-stops?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Micro-stops can only be addressed once they are measured: their short duration makes them invisible to manual readings. Second-by-second sensor measurement reveals their frequency and location. You then act on the recurring causes (jams, sensors, adjustments) to recover performance.\"}},{\"@type\":\"Question\",\"name\":\"What is root cause analysis?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Root cause analysis aims to trace a problem back to its true origin rather than treating its symptoms. Precise, categorized stop data feeds methods such as the 5 Whys or Ishikawa diagrams. TeepTrak supplies the factual history these analyses need.\"}},{\"@type\":\"Question\",\"name\":\"How do I involve operators in improving OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Operators get on board when they see the concrete value of the data and can qualify stops themselves through a simple interface. Shop-floor screens (andon) showing the target versus actual in real time strengthen engagement. MoniTrak makes these indicators visible right on the line.\"}},{\"@type\":\"Question\",\"name\":\"What is an andon system and what is it for?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"An andon is a visual display that signals a line's status in real time and raises an alert when there is a problem. It speeds up team response and makes performance transparent to everyone. MoniTrak turns any screen into an andon connected to TeepTrak data.\"}},{\"@type\":\"Question\",\"name\":\"How many OEE points can I expect to gain?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Gains depend on the starting point, but improvements of 10 to 30 points are documented on lightly instrumented lines. Hutchinson went from 42% to 75% OEE, a gain of 33 points, across 40 sites. Nutriset gained 18 points in four weeks on a packaging line.\"}},{\"@type\":\"Question\",\"name\":\"How quickly do the first OEE gains appear?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The first pockets of loss surface within the first days of measurement, because micro-stops and hidden causes become visible immediately. Concrete gains are often achieved within a few weeks. Nutriset documented 18 points gained in just four weeks.\"}},{\"@type\":\"Question\",\"name\":\"How do I prioritize improvement actions?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"You prioritize by ranking losses by impact, using a Pareto chart of stop causes and speed drops. This focuses effort on the 20% of causes that drive 80% of the losses. TeepTrak generates these rankings automatically from real data.\"}},{\"@type\":\"Question\",\"name\":\"Does OEE tracking help reduce energy consumption?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Indirectly, yes: fewer stops and less scrap mean less energy wasted per unit produced. Tracking performance also highlights equipment running idle or over-consuming. Some plants pair this data with energy monitoring to support their decarbonization goals.\"}},{\"@type\":\"Question\",\"name\":\"How do I sustain OEE gains over time?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Gains are sustained through daily management: short interval reviews, visible targets and real-time gap tracking. Without continuous measurement, old losses gradually creep back. The TeepTrak dashboard anchors performance in your teams' everyday routine.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak compatible with my existing machines?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. TeepTrak is designed to install on 100% of machines, whatever their age, brand or level of automation, with no heavy modification. Non-intrusive sensors let you equip both legacy machines and recent lines. This is one of the main advantages of our plug-and-play approach.\"}},{\"@type\":\"Question\",\"name\":\"How long does installation and commissioning take?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Installation is fast: a TeepTrak box can be up and running in under one hour and start collecting usable data. No work on the PLC or reprogramming is needed in most cases. You get your first OEE indicators on the very day of installation.\"}},{\"@type\":\"Question\",\"name\":\"Do I need a PLC to use TeepTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"No. TeepTrak can run without access to the PLC, using external sensors that detect cycles and stops. When a PLC or signal is available, we can also connect to it for finer detail. This flexibility lets you equip any kind of machine fleet.\"}},{\"@type\":\"Question\",\"name\":\"How is data collected by the sensors?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Sensors detect machine cycles, rates and stops, then a connected box transmits this data to the platform to the second. Detection is non-intrusive and does not disrupt production. This fine-grained measurement is what makes it possible to capture micro-stops.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak work without a permanent internet connection?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. The boxes can run on a local network and buffer data during an outage, with no loss. Synchronization resumes automatically when the connection is restored. This guarantees continuous measurement even in poorly covered workshops.\"}},{\"@type\":\"Question\",\"name\":\"What are the technical prerequisites to install TeepTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The prerequisites are minimal: a power supply and network access to report the data. Our turnkey solutions are designed to be installed even without advanced technical skills. Our teams support the analysis of your infrastructure to ensure optimal installation.\"}},{\"@type\":\"Question\",\"name\":\"Do I need a dedicated IT person to deploy TeepTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"No, deployment does not require a dedicated IT team. Installation is deliberately simple and can be carried out by your production teams with our support. This is a major difference from traditional MES projects, which are often heavy on the IT side.\"}},{\"@type\":\"Question\",\"name\":\"Do operators have to enter data manually?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Collection of rates and stops is automatic, with no data entry. Operators only step in to qualify the cause of a stop through a simple touchscreen interface, which enriches the analysis. This split keeps the workload low while improving data accuracy.\"}},{\"@type\":\"Question\",\"name\":\"On which devices can I view the dashboards?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"TeepTrak dashboards are accessible from a web browser on computer, tablet or smartphone, as well as on shop-floor screens. Each profile (operator, manager, leadership) sees the views suited to their needs. Data is therefore available everywhere, in real time.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak use artificial intelligence?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, as a complement to real-time monitoring. Our Machine Learning module mines historical data to detect patterns, anticipate drifts and support decisions. AI enriches the reliable data collected, it never replaces it.\"}},{\"@type\":\"Question\",\"name\":\"How many machines or lines can I connect?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"There is no practical limit: TeepTrak scales from a single pilot machine to hundreds of lines across multiple sites. The architecture is modular and grows at the pace of your needs. Hutchinson runs the solution across 40 sites in 12 countries.\"}},{\"@type\":\"Question\",\"name\":\"Can I start with a single pilot line?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, and it is often recommended. A pilot on one line proves the value quickly, lets you refine usage and builds the business case before a wider rollout. The simplicity of installation makes this start very fast.\"}},{\"@type\":\"Question\",\"name\":\"What is the difference between an MES and an OEE tracking solution?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"An MES (Manufacturing Execution System) is a broad system that handles scheduling, traceability, quality and execution, often long and costly to deploy. An OEE tracking solution like TeepTrak focuses on real-time performance measurement and installs in a matter of hours. The two are complementary: TeepTrak can feed reliable performance data into an MES.\"}},{\"@type\":\"Question\",\"name\":\"Can TeepTrak replace an MES?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"For performance tracking and OEE improvement, TeepTrak delivers most of the benefits without the complexity of a full MES. Many manufacturers start with TeepTrak to get fast results, then decide whether a broader MES is needed. TeepTrak can also coexist with and enrich an existing MES.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak compatible with my ERP or MES?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Our modules integrate with most ERP, MES, CMMS, Power BI and other market applications for centralized data management, including SAP and Oracle. Performance data flows automatically into your existing systems. This avoids double entry and makes your indicators more reliable.\"}},{\"@type\":\"Question\",\"name\":\"Do you offer an API for integration?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, TeepTrak provides dedicated APIs to exchange data with your existing systems. You can export OEE, stops and volumes to an ERP, a data lake or a BI tool. Integration stays simple and well documented.\"}},{\"@type\":\"Question\",\"name\":\"What is OPC UA and is it supported?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"OPC UA is an industrial data-exchange standard that communicates with modern PLCs and equipment. TeepTrak offers a PerfTrak OPC UA variant to collect data directly via this protocol. It is ideal for fleets that are already instrumented and standardized.\"}},{\"@type\":\"Question\",\"name\":\"Can I connect TeepTrak to Power BI or a BI tool?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. TeepTrak data can be exposed to Power BI or other business intelligence tools for tailored dashboards. You can combine machine performance with your other enterprise indicators. The data stays consistent and up to date.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak integrate with a CMMS?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. The stop events and machine signals reported by TeepTrak can feed a CMMS to trigger or prioritize maintenance interventions. This brings performance tracking and maintenance management closer together. The result is better equipment availability.\"}},{\"@type\":\"Question\",\"name\":\"How is data exchanged with my systems?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Exchange happens via API, structured exports or industrial protocols such as OPC UA, depending on your architecture. We adapt the integration mode to your existing environment. The goal is smooth, automatic data flow with no re-keying.\"}},{\"@type\":\"Question\",\"name\":\"Do I need to change my network infrastructure to integrate TeepTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"In most cases, no: TeepTrak adapts to your existing network with limited requirements. Our teams analyze your infrastructure to define the most suitable and secure reporting mode. Integration is designed to be as non-intrusive as possible.\"}},{\"@type\":\"Question\",\"name\":\"Can TeepTrak aggregate several sites into a single view?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. The platform consolidates indicators from multiple lines and plants into multi-site dashboards. Industrial leaders can compare performance and spread best practices. Standardized calculation makes these comparisons reliable.\"}},{\"@type\":\"Question\",\"name\":\"Can data be exported for my own analyses?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. You can export your OEE, downtime and production data through the API or dedicated exports. Your teams remain free to reprocess it in their own tools. Your data belongs to you and stays accessible.\"}},{\"@type\":\"Question\",\"name\":\"How long does a TeepTrak integration project take?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Basic monitoring is live within hours, and integrations to ERP, MES or BI are then rolled out in stages. This progressive approach avoids long, risky projects. You get value before the advanced integrations are even finished.\"}},{\"@type\":\"Question\",\"name\":\"What is PerfTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"PerfTrak is TeepTrak's solution for real-time performance monitoring and OEE calculation. It automatically measures availability, performance and quality, and categorizes stops to reveal losses. It is the ideal starting point for an OEE improvement program.\"}},{\"@type\":\"Question\",\"name\":\"What is QualTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"QualTrak digitizes quality controls right on the production line. It replaces paper sheets with guided, traceable checks and links quality directly to OEE. Non-conformities are detected and documented earlier.\"}},{\"@type\":\"Question\",\"name\":\"What is PaceTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"PaceTrak tracks the performance of manual workstations and tasks, where there is no machine to instrument. It measures the cycle times and durations of manual operations to balance and optimize work. It is the answer for labor-intensive workshops.\"}},{\"@type\":\"Question\",\"name\":\"What is ProcessTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"ProcessTrak is dedicated to monitoring continuous and batch processes, such as in chemicals or liquid food and beverage. It adapts OEE logic to throughput and volumes rather than individual parts. It gives a fine-grained view of continuous-process efficiency.\"}},{\"@type\":\"Question\",\"name\":\"What is MoniTrak?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"MoniTrak displays industrial KPIs in real time on shop-floor screens. It turns any screen into a connected andon that shows target versus actual to every team. Performance becomes visible and shared on the floor.\"}},{\"@type\":\"Question\",\"name\":\"What does the TeepTrak Machine Learning module add?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The Machine Learning module mines historical data to detect patterns and anticipate performance drifts. It supports decisions by surfacing correlations that are hard to spot manually. It adds to the monitoring solutions to take analysis further.\"}},{\"@type\":\"Question\",\"name\":\"What is PerfTrak OPC UA?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"PerfTrak OPC UA is the variant of PerfTrak that collects data via the industrial OPC UA standard. It suits fleets already instrumented and standardized around this protocol. You get TeepTrak OEE tracking with no extra sensor when the data already exists.\"}},{\"@type\":\"Question\",\"name\":\"Which TeepTrak solution should I start with?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"For most manufacturers, PerfTrak is the natural entry point to measure and improve OEE. You then add QualTrak for quality, PaceTrak for manual workstations or ProcessTrak for continuous processes. Explore the full range on our solutions page.\"}},{\"@type\":\"Question\",\"name\":\"Do TeepTrak products work together?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. PerfTrak, QualTrak, PaceTrak, ProcessTrak and MoniTrak share the same platform and the same data. You can combine them to cover performance, quality, manual tasks and display in one consistent whole. Deployment stays modular, module by module.\"}},{\"@type\":\"Question\",\"name\":\"Can I use just one TeepTrak module?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Each solution is standalone and delivers value on its own, for example PerfTrak for OEE tracking alone. You add other modules at the right time, without deploying everything at once. This modularity keeps both investment and change management under control.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak offer a display for shop-floor teams?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, that is the role of MoniTrak, which broadcasts indicators on shop-floor screens. Operators continuously see the target, rate and performance. This shared visibility supports team management and engagement.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak handle quality as well as performance?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, through QualTrak, which digitizes quality controls and links them to OEE. Quality is no longer tracked separately: it becomes a component steered in real time alongside performance. You detect and correct drifts earlier.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak suitable for highly manual workshops?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, thanks to PaceTrak, designed for manual workstations and tasks with no machine to instrument. It measures cycle and operation times to balance workstations and reveal losses. It is the right solution for activities with a strong human component.\"}},{\"@type\":\"Question\",\"name\":\"Is there an ROI calculator to estimate the gains?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Our ROI calculator estimates the potential return on investment of digitizing your production monitoring in a few clicks. You get an order of magnitude of the gains before any commitment. It is a good starting point to build your business case.\"}},{\"@type\":\"Question\",\"name\":\"What is the return on investment of an OEE tracking solution?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The return on investment of an OEE tracking solution is most often between 3 and 12 months. It comes from capacity gains, reduced downtime and less scrap, with no machine investment. Our ROI calculator lets you estimate this return for your own case.\"}},{\"@type\":\"Question\",\"name\":\"How is the ROI of a TeepTrak project calculated?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"You compare the expected gains (OEE points recovered, extra capacity, lower scrap) to the cost of the solution. A few OEE points on a bottleneck line are often enough to pay back the project quickly. The more critical the instrumented line, the faster the ROI.\"}},{\"@type\":\"Question\",\"name\":\"What concrete results has TeepTrak delivered?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Hutchinson, a tier-1 automotive supplier, went from 42% to 75% OEE across 40 sites in 12 countries. Nutriset gained 18 OEE points in four weeks on a packaging line, with a return on investment of under one month. These are verified customer results.\"}},{\"@type\":\"Question\",\"name\":\"Do I need to buy new machines to gain OEE?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"No, and that is the whole point: OEE tracking reveals the hidden capacity of your current machines. You recover productive time by removing losses, without buying equipment. It is often a factory's best investment in terms of gain per cost.\"}},{\"@type\":\"Question\",\"name\":\"Does OEE tracking increase production capacity?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Every OEE point recovered equals capacity gained on machines already in place. On a bottleneck line, this can avoid or postpone an expansion investment. The freed capacity translates directly into potential revenue.\"}},{\"@type\":\"Question\",\"name\":\"How long before TeepTrak pays for itself?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Payback typically occurs within a few months, in a range of 3 to 12 months depending on the context. In very favorable cases, such as Nutriset, the return on investment was under one month. The speed of installation accelerates the return accordingly.\"}},{\"@type\":\"Question\",\"name\":\"How do I justify the investment to management?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Rely on the measured OEE, the quantified losses and the recoverable capacity, translated into financial value. A pilot on a critical line provides concrete proof and a real ROI calculation. Our calculator and our customer stories support this case.\"}},{\"@type\":\"Question\",\"name\":\"Does ROI depend on the size of the factory?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"ROI depends mainly on how critical the instrumented lines are and the scale of the initial losses, more than on size. An SME and a large group alike can achieve fast returns. Modular deployment lets you align investment with the expected value.\"}},{\"@type\":\"Question\",\"name\":\"Are OEE gains sustainable over time?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes, provided you maintain daily management backed by real-time data. Short interval reviews and visible targets anchor the gains over the long term. Without continuous measurement, losses tend to reappear.\"}},{\"@type\":\"Question\",\"name\":\"Where can I find quantified examples of customer results?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Our customer stories detail the context, actions and results achieved by our clients. You will find documented OEE improvements by sector. It is a useful basis for estimating your own potential.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak suitable for the automotive industry?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Automotive, demanding on both rate and quality, gains strongly from real-time OEE tracking. Hutchinson, a tier-1 supplier, went from 42% to 75% OEE across 40 sites. Explore the Automotive & Mobility sector.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak suited to food and beverage?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Food and beverage combines fast lines, frequent changeovers and hygiene requirements, where OEE tracking reveals significant gains. Nutriset gained 18 points in four weeks by tackling changeovers. See the Food & Beverage sector.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak meet the needs of pharma and medical?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Pharmaceuticals, cosmetics and medical require traceability and process control, which QualTrak and PerfTrak reinforce. Real-time tracking reliably documents performance and quality. See the Pharma, Cosmetics & Medical sector.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak suitable for aerospace, defense and naval?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. These high-value, small-batch sectors benefit from precise tracking of availability and operation times. Measurement reveals losses on costly assets such as CNC machines. See the Aerospace, Defense & Naval sector.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak used in electronics and electrical?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Electronics, with its fast SMT lines and numerous micro-stops, benefits particularly from second-by-second measurement. Tracking reveals speed losses that are otherwise invisible. See the Electronics & Electrical sector.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak apply to building materials, glass and minerals?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. These process industries, often continuous and energy-intensive, gain from tracking availability and performance continuously. ProcessTrak is suited to these processes. See the Building Materials, Glass & Mineral sector.\"}},{\"@type\":\"Question\",\"name\":\"Does TeepTrak help with compliance and traceability?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. By automatically recording performance, stops and quality checks, TeepTrak builds a reliable, timestamped history aligned with ISO 22400-2 and ready for ISO 9001 and customer audits. This traceability supports audits and compliance programs. QualTrak reinforces this on the quality side.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak suitable for SMEs as well as large groups?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Our solutions serve industrial companies of all sizes, from SMEs to large groups, across every sector. Modular deployment adapts to each one's budget and maturity. An SME can start on one line, a group across dozens of sites.\"}},{\"@type\":\"Question\",\"name\":\"How does TeepTrak ensure data security?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"TeepTrak applies high-level security protocols: data is encrypted and stored on secure servers, in line with the strictest standards. Access is controlled by profiles and permissions. Your production data is protected end to end. Learn more on our Security & Trust page.\"}},{\"@type\":\"Question\",\"name\":\"Is TeepTrak GDPR compliant?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. TeepTrak respects the GDPR framework (and aligns with CCPA) for the data concerned. The solutions are designed to collect mainly machine and performance data, limiting personal data. Our privacy practices govern collection and processing.\"}},{\"@type\":\"Question\",\"name\":\"Who owns the data that is collected?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Your data belongs to you. TeepTrak collects it and makes it available to you, and you can export it via the API or dedicated exports. You retain control over your industrial data assets.\"}},{\"@type\":\"Question\",\"name\":\"Where is production data hosted?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Data is hosted on secure servers, with options suited to your localization and compliance requirements. We discuss the architecture best aligned with your security policy. The goal is to balance accessibility and protection.\"}},{\"@type\":\"Question\",\"name\":\"Is the data encrypted?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Information is encrypted to guarantee its confidentiality, both in transit and at rest. This encryption is part of TeepTrak's standard security protocols. It protects your data against any unauthorized access.\"}},{\"@type\":\"Question\",\"name\":\"Can access rights be managed per user?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Access to dashboards is managed by profiles, with views tailored to each role (operator, manager, leadership). This ensures everyone sees the relevant, authorized information. Access governance stays under your control.\"}},{\"@type\":\"Question\",\"name\":\"Can TeepTrak run without sending data to the cloud?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Depending on your security policy, architectures that limit or control cloud reporting can be studied. The boxes already operate on a local network with data buffering. We adapt the deployment mode to your constraints.\"}},{\"@type\":\"Question\",\"name\":\"What guarantees do you offer for sensitive industries (defense, pharma)?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"For sensitive sectors, we adapt the architecture, hosting and access management to your compliance and confidentiality requirements. Data traceability supports regulatory audits. 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Find out more about our plug &amp; play solutions. <\/p>\n","protected":false},"author":7,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-45702","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>OEE FAQ: Real-Time Production Monitoring | TeepTrak<\/title>\n<meta name=\"description\" content=\"100+ verified answers on OEE, real-time production monitoring, MES integration, ROI and TeepTrak solutions. 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